By Marc Palahi and Federico Marchetti
The fashion industry has long treated sustainability as a marketing tool. Geopolitics is about to make it a survival one.
Right now, 70% of the textiles used to clothe the world’s eight billion people are made from petroleum products. Most people, even within the fashion industry, have never completely reckoned with this truth. Hiding behind names like polyester, nylon, acrylic, or “synthetic”, the expansion of fast fashion has made the industry increasingly extractive.
The fashion industry, in other words, is tied to the fossil fuel system – subject to the volatility, geopolitical risk, and structural fragility that entails. As surging crude oil prices due to the Iran conflict push prices of petroleum-based raw materials up by over 10%, we have new, convincing proof that the synthetic-based fashion model is fracturing.
Ever since the 1950s and 1960s, synthetic fibres have been cheaper to produce per kilogram than natural ones, shaping industry supply chains. Between 2000 and 2014, global clothing production skyrocketed as fast-fashion took hold. But the pillars that built it are breaking down. So why persist with this model, when it’s no longer predictably cheaper and contributes roughly 10% of global greenhouse gas emissions, 20% of global industrial wastewater, and 14% of plastic pollution?
Business as usual in the fashion industry cannot continue. There is a better model. We have tested it.
Over the past four years, the Circular Bioeconomy Alliance and the SMI Fashion Task Force, both conceived and championed by Britain’s King Charles, have demonstrated that transition is achievable. The goal is not a niche product for ethically minded consumers but a viable industrial alternative – from farm to closet.
The approach rests on three interconnected moves. Replace synthetic fibres with biological ones (that are not priced on fossil fuels); produce those fibres regeneratively (minimising soil disturbance and maximising biodiversity); and pair that regenerative production with transparent supply chains equipped with digital traceability, to allow consumers to verify exactly what they are holding and where it came from.
Regenerative natural fibres are not yet cheaper than polyester at the point of production, that is the honest account. But the comparison looks different when you count the full cost.
The Armani Agroforestry Cotton Living Lab, one of the Fashion Task Force’s flagship projects, proves this point. Launched in 2023 in Apulia, southern Italy, it was designed to test regenerative agriculture scientifically and bring it to market. Cotton remains the most important natural fibre in fashion. Yet, its conventional production is still largely extractive: depleting water, degrading soil, increasing climate exposure, and relying on synthetic inputs derived from fossil resources.
Instead, the Living Lab integrates cotton into an agroforestry system, restoring biodiversity and building resilience in a water-scarce Mediterranean climate, replacing synthetic inputs with biological ones.
Over three growing seasons, land-use efficiency improved by 35%. Soil health and water retention measurably improved. And the project moved from field to finished product in under three years, proving regenerative fashion can operate at commercial pace.
From the outset, the project intentionally paired production with digital traceability. Each garment carries a QR code and a digital product passport, giving consumers verified supply chain information. And when products reached stores in July 2025, consumer uptake was strong.
A single Living Lab in Apulia does not transform the fashion industry. Every ecosystem has nuances, as does every consumer group. Unfortunately, there is no silver bullet - if there were, we likely would have solved this problem by now.
But this project shows that the model works, the technology exists, and the market signal is real. And the learnings can be adapted across similar landscapes. What remains is the work of scale, which, in any industrial transition, does not arrive through consumer choice alone.
It requires investors to back innovative models with the same confidence and large-scale financing afforded to conventional supply chains. At the same time, regulators must set clear, harmonised standards to create the policy certainty and the level playing field needed to accelerate industry-wide adoption. The EU is paving the way, mandating the phased rollout of digital product passports from 2027. But to deliver impact at scale, policy needs to mirror fashion’s global nature.
The bottom line is clear: an industry that spent decades betting on cheap oil needs to think again. The true cost of synthetic fashion is making itself visible and doing what regulation or environmental pleas alone never could: pushing us towards a new industry model. The future of fashion will be more resilient, profitable, and trusted than the one it replaces.
The fashion industry often speaks of “timeless elegance”, but here it applies to the system, not the garment. Timeless, because it is built on sunlight, soil and water, not a barrel of oil. Elegant, because a simpler system proves more resilient as today’s model becomes untenable.
Regenerative fashion will not succeed because it is necessary. It will succeed because environmentally, ethically, and economically - it is simply better.
Source: Reuters